Frame structure having reinforced joints

ABSTRACT

A framing structure comprises a vertical post of hollow metal tubing having an aperture for receiving a horizontal cross-member also of hollow metal tubing. A slot is formed near one end of the cross-member to hook onto the bottom edge of the wall defining the aperture in the post. A reinforcing plug having a slot of about the same size as the slot in the cross-member is inserted into the end of the cross-member so that the slots are in substantial register. The reinforcing plug strengthens the joint by effectively increasing the wall thickness in the area of the joint, thereby allowing use of relatively thin-walled and inexpensive cross-members without having the slots compromise the structural integrity of the framing structure.

BACKGROUND OF THE INVENTION

1. Field of the Invention

This invention relates to a framing structure and more particularly to a framing structure having improved means for joining the frame members.

2. Description of the Prior Art

Framing structures comprising frame members with joints that enable quick and rigid assembly are well known. Such structures are often used to form framing modules of various patterns and configurations for shelves, display racks, etageres and other framework systems. Desirable features of these structures are typically ease of assembly without recourse to special skills or tools, rugged mechanical structure, attractiveness and relatively low cost.

In a common construction of joining right angular members, a horizontal member is often provided with hook-on terminals to be supported by cooperating fittings on vertical members. Examples of structures utilizing such joining techniques are described in U.S. Pat. No. 3,465,895, issued Sept. 9, 1969; U.S. Pat. No. 3,195,735 issued July 20, 1965 and U.S. Pat. No. 1,055,522, issued Mar. 11, 1913. Horizontal cross-members, commonly referred to as stringers, that are designed for detachable mounting to vertical posts are often formed of hollow tubing because it is lightweight, relatively inexpensive and commonly available as an off the shelf item. Tubing having a rectangular cross-section is often used because it provides stiffness against bending moments in a particular plane thereby improving the rigidity of the framing structure.

SUMMARY OF THE INVENTION

To maximize simplicity of design and structural rigidity while at the same time minimizing both cost and the number of components to assemble the framing structures, the instant invention contemplates use of posts with apertures to receive and support stringers formed with slots near their ends for hooking onto the vertical members. To afford sufficient rigidity and resistance to accidental removal, it is required that these slots extend a substantial portion of the way through the stringer, perhaps half-way or more. Such slots in thin walled stringers, however, disadvantageously weaken the stringers to such an extent that the strength of the entire framing structure is seriuously impaired. The instant invention overcomes this difficulty by providing novel means for reinforcing and thereby strengthening the joint between framing members.

A three dimensional framing structure is built of several posts or columns joined together by stringers. Each column is made of relatively thick walled tubing and is provided with apertures adapated to receive the horizontal hollow frame members or stringers. Each stringer end is provided with a slot for slidably engaging the lower edge of one column aperture. Each stringer end is further provided with a reinforcing plug having dimensions such that it fits closely to the inner surface of the stringer and, once inserted, is retained therein by friction. The reinforcing plug has a slot about the same size as and, when seated in the stringer, is in substantial register with the stringer slot. When a stringer is inserted into a post aperture, the slots in register combine to engage the aperture's lower edge, thereby forming a strong, yet readily disassembled, joint.

BRIEF DESCRIPTION OF THE DRAWING

FIG. 1 is a side elevation view of an assembled framing structure joint in accordance with the present invention and partly broken away to show the joint between the frame members.

FIG. 2 is an exploded representation in perspective of the framing structure of FIG. 1 showing in detail the preferred framing components and the novel reinforcing element utilized to strength the joint between the components.

FIG. 3 is a bottom view of the horizontal frame member combined with the reinforcing element taken along line 3--3 of FIG. 2, showing arcuately formed slots therein.

DESCRIPTION OF THE PREFERRED EMBODIMENT

Referring to the drawing, there is shown in FIG. 1 an assembled framing structure 10 comprising joined members 12 and 14 that may be used in quick assembly framework systems for shelves, racks, displays and the like. In the preferred embodiment, column 12 is formed of relatively thick walled cylindrical tubing and stringer 14 of relatively thin walled rectangular tubing. As will be readily understood by those skilled in the art, a complete framing structure will be comprised of numerous columns and stringers joined together in a three dimensional intersecting array. It should be noted that although it is preferable that the frame members 12 and 14 be joined at right angles, frame members joined at other angles are also within the scope of the invention.

Although in the preferred embodiment column 12 is formed of cylindrical tubing, and stringer 14 of rectangular tubing, both may also be formed of tubing having other cross-sections, such as square, oval, hexagonal or the like. Column 12 and stringer 14 may be made of a wide variety of materials, but a metal such as steel or aluminum is prefered.

As pointed out above, in the preferred embodiment of the invention column 12 is formed of relatively thick walled tubing and stringer 14 of relatively thin walled tubing. For example, in a framing system to be used for shelving in a home, both column 12 and stringer 14 may be made of cold-rolled steel, the column having a wall thickness of about 1/16 inch (1.59 mm) and the stringer having a wall thickness of about 1/32 inch (0.79 mm).

To join the stringer 14 to column 12, an aperture 16 is provided in the wall 18 of column 14. In the embodiment herein described, the aperture 16 is generally rectangular in order to allow insertion of rectangular stringer 14. A plurality of apertures 16 are provided in column 12 to accept a plurality of stringers used to erect a three dimensional structure in which the joints are made in accordance with the invention described herein. Preferably such a structure would be composed of four columns and at least eight stringers, but a lesser number of either, for example three columns and six stringers, or a great number are also contemplated by the instant invention. Moreover, the ratio between the number of columns or stringers need not be 2:1.

A slot 20 is formed proximate the end 22 of stringer 14. The slot 20 is formed to extend through the bottom wall 24 and through the adjacent side walls 26 and 28 a portion of their height. In order to assure a secure joint, the height of the slot 20, as indicated by numeral 30, is preferably formed about half the height of stringer 14. For example, with a stringer having a height of about 1.5 inch (3.81 cm), the slot 20 is cut to a height 30 of about 0.75 inch (1.90 cm). The slot 20 is formed to hook onto the bottom edge 32 of aperture 16 in column 12. The width of the slot 20 is made slightly larger than the thickness of the wall 18 to facilitate insertion of the wall into slot 20, but not so large as to permit a significant amount of play. The height 30 of the slot 20 is provided to assure a sufficient bearing surface between the columns 12 and stringer 14 for structural integrity.

In accordance with the invention, a reinforcing plug 34 is provided to strengthen the joint between column 12 and stringer 14. The plug 34 is formed to be inserted into the end 22 of the stringer 14 so as to strengthen the joint without adding significantly to the cost or complexity of the joint. The plug 34 is made closely to fit into and interact with the interior of the stringer 14. A slot 36 is formed in the plug 34 to a width and height substantially the same as the width and height of the slot 20 in the stringer 14. To facilitate alignment of slot 36 with slot 20, a lip section 38 is formed on one end of the plug 34 to abut the end 22 of the stringer 14 when the plug 34 is inserted therein. The lip section 38 is dimensioned to conform to the outer dimensions of the stringer 14. Plug slot 36 is spaced from the inner edge 40 of the lip section 38 approximately the same distance that stringer slot 20 is paced from stringer end 22, so that when the lip section 38 abuts end 22 the slots 36 and 20 are aligned. Thus, when the stringer, with plug inserted, is hooked onto the bottom edge 32 of aperture 16, the stringer and plug combine to strengthen the joint since the wall thickness of the stringer 14 in the joint area is effectively increased by the addition of plug 34. Although plug 34 is shown in the preferred form of a hollow tube formed as by casting, it should be appreciated that the plug may also be a solid.

In accordance with a further feature of the invention, slots 20 and 36 are formed to provide a frictional fit with wall 18. As depicted in FIG. 3, showing a bottom view of the stringer 14 having the plug 34 inserted therein, the aligned slots are formed arcuately. The radius of curvature of these arcuate slots 20 and 36 is in the same direction as but differs slightly from the radius of curvature of wall 18 of column 12. This slight difference in radii causes a slight interference fit between the slots as they engage wall 18. 

What is claimed is:
 1. A framing structure comprised of interconnected upright hollow frame members joined to cross frame members, each of said cross-members having a first and a second end, at least one of said joints having an aperture through a wall portion of an upright member, said aperture being adapted to receive therein one of said ends of a cross-member; said cross-member having a slot therein adapted slidably to engage and retain therein an edge portion of the wall defining the aperture of said upright member when said cross-member is inserted in said aperture, thereby joining said upright and said cross-members, a reinforcing plug of dimensions such as to fit snugly to said cross-member, said reinforcing plug having a slot of substantially the same size as, and in substantial register with the slot in said cross-member when said plug and said cross-member are fitted together whereby said slots in register combine to engage and retain the edge portion of the wall of said upright frame member.
 2. A framing structure according to claim 1 wherein said cross-member is hollow at one of the ends thereof.
 3. A framing structure according to claim 2 wherein said reinforcing plug fits inside said hollow end of said cross frame member.
 4. A framing structure according to claim 1, wherein said upright frame member is a substantially vertical post and said cross frame member is a substantially horizontal cross-member joined at approximately right angles.
 5. A framing structure according to claim 2, wherein said upright frame member is a substantially vertical post and said cross frame member is a substantially horizontal stringer and wherein said post is comprised of metal tubing having a substantially circular cross-section and wherein said cross-member is metal tubing the cross-section of which is a quadrilateral parallelogram.
 6. A framing structure according to claim 5 wherein said slot in said cross-member is formed proximate one of said ends thereof and extends substantially perpendicular to the longitudinal axis of said cross-member, through the bottom wall thereof and through the adjacent side walls a portion of their height, at least one of said slots having a width slightly larger than the thickness of the walls of said tubular vertical post.
 7. A framing structure according to claim 6, wherein said reinforcing plug has a cross section similar to the cross section of said cross-member and wherein said plug is provided with means to align said slots so that they are in substantial register.
 8. A framing structure according to claim 5 wherein the walls of the cross-member are relatively thin having a thickness less than the thickness of the walls of said tubular post.
 9. A framing structure according to claim 7 comprised of at least four upright members and at least eight cross-members, wherein each upright member is provided with four of said apertures therein and each cross-member is provided with one of said slots proximate each of said ends thereof and is further provided with one of said reinforcing plugs in each of said ends.
 10. A framing structure according to claim 7, wherein said alignment means comprises a lip section on said plug dimensioned such that upon insertion of said plug into the cross-member said lip section abuts the end of said cross-member, the slot in said plug being spaced from said lip section approximately the same distance as said slot in said cross-member is spaced from the end of said cross-member.
 11. A framing structure according to claim 2, wherein said plug is solid.
 12. A framing structure according to claim 2, wherein said plug is hollow tubing.
 13. A framing structure according to claim 5, wherein said slots are arcuately formed having a radius of curvature differing slightly from the radius of curvature of said engaged edge wall portion of said aperture so that said slots engage the bottom edge portion of the wall defining said aperture in a frictional fit.
 14. A framing structure according to claim 1 comprised of at least three upright members and at least six cross-members. 